Verified installation data was reviewed.
RVRN engineering referenced width and offset data from previously successful installations.
RVRN engineering review and corrective solution for a custom forged wheel fitment issue. When front brake clearance required additional review, RVRN remade the affected front barrels and confirmed final fitment after the second installation.
RVRN’s response after the customer reported front caliper contact during installation.
Rear fitment was confirmed. Front caliper contact was reported during installation.
RVRN engineering reviewed the customer’s photos and videos and confirmed the required clearance adjustment.
The revised direction was sent to the customer within 24 hours of the installation feedback.
Replacement front barrels were prioritized after customer approval.
The customer completed the second installation and confirmed final fitment.
The customer’s vehicle retained the factory brake setup with no known modifications. The goal was to achieve the largest possible lip depth while keeping the fitment flush and inside the fender line.
RVRN engineering reviewed previously verified installation data, including width and offset references from successful applications. Two fitment options were provided, and the customer approved the final direction before production.
Order placed on 11/17/2025. Engineering drawings confirmed on 12/02/2025.
RVRN engineering referenced width and offset data from previously successful installations.
The customer selected one of two fitment options based on the preferred balance of lip depth, stance, and clearance.
The build moved forward based on the approved setup.
Wheel Render
Cross-Section Drawing
After delivery, the rear wheels installed correctly with no fitment issue. During front installation, the customer reported caliper contact on the front axle.
This was not a manufacturing or calculation error. The case showed that previously verified platform data may still require additional clearance margin when maximum lip depth, flush fitment goals, and individual vehicle conditions are combined.
Clearance Review
Installation Check
RVRN recalculated the front width, offset, and caliper clearance margin. To avoid spacer-based shortcuts, two front barrels were remade instead of forcing the original setup to work.
The customer’s installation photos and videos were reviewed immediately by RVRN engineering.
Front width, offset direction, and caliper clearance were adjusted to create a safer fitment margin.
Two replacement front barrels were moved into Priority Production after customer approval.
Corrective engineering and production costs were handled by RVRN at no additional cost to the customer.
The customer completed the second installation and confirmed final fitment.
Completed Installation
The revised front setup achieved the required brake clearance, safety margin, and visual fitment goal.
Orders marked for maximum lip depth or aggressive fitment now trigger an additional engineering review before production.
The CLS 53 platform record was updated with a revised front clearance window and safer fitment margin.
Before production, customers are asked to confirm key vehicle conditions that may affect clearance, including brake setup, suspension changes, spacers, widebody components, fender changes, or previous structural repairs.
This case has been added to RVRN’s fitment database with a special risk note for similar max-lip configurations.
Engineering is about handling the details others overlook. — RVRN Engineering Team